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Course Outline no. 230
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Climatic Test Techniques
Course No. 230
For Whom Intended Environmental Engineering
Specialists (as mandated by MIL-STD-810), environmental test laboratory
engineers and technicians, specification writers, equipment designers,
and quality and reliability specialists.
Brief Course Description An introduction to climatic testing with
an overview of field test measurement and analysis. Test methods and
conditions of commercial and military test specifications and standards
are discussed.
Primary emphasis is on understanding the physics of each environment, and available measurement and control techniques. The course also covers selection and use of chambers for thermal, vacuum, corrosion and dust-particle testing. It provides an overview of compressors, pumps, blowers, and heating systems. There will be a discussion of liquid nitrogen (LN2) cooling systems and refrigeration equipment. All major MIL-STD-810 environments are covered, including humidity, solar radiation, fungus, salt fog, rain and ice, as well as syn-ergistic, combined environments testing. A class project provides supervised practice in using the course material.
The course is presented as a series of highly-interactive lecture/discussion sessions. Problems for individual and group solution are interspersed throughout the course to act as training aids and to evaluate class progress. Special-interest discussions are encouraged outside of the regular course sessions.
Certificate Programs This course is required for TTi’s Environmental Engineering Specialist (EES) and Climatic Test Specialist (CTS) Certificate programs. It is an elective for any other TTi specialist certificate program.
Prerequisites There are no definite prerequisites. However, this course is aimed toward individuals
involved in related technical fields.
Text Each student will receive a course workbook, including most of the viewgraphs used in the course presentation.
Course Hours, Certificate and CEUs Open courses meet seven hours per day. Upcoming presentation dates can be found on our current open course schedule. Class hours/days for on-site courses can vary from 14-35 hours over 2-5 days as requested by our clients. Upon successful course completion, each participant receives a certificate of completion and one Continuing Education Unit (CEU) for every ten class hours.
- Basic Principles
- Laws of Motion
- Mass, Weight, Volume, Energy
- Temperature
- Definitions and Terminology
- Heat Units
- Heat Transfer
- Refrigeration
- Pressure and Enthalpy
- Introduction to Climatics
- Definitions and terminology
- Test Tailoring and Specifications
- Life Cycle Environmental Profile
- Environmental Engineering Objectives and Functions
- Dynamic vs. Climatic and Natural vs. Induced Environments
- General Introduction to Climatic Testing
- Safety
- Support Services
- Accuracy of Instrumentation Calibration
- Environmental Simulation
- Test Conditions and Tolerances
- Test Sequences
- Test Procedure Selection, Conditions
- General Guidance
- Interrupted Tests
- Failure Criteria
- Environments, Test Facilities and Procedures
- The Temperature Environments
- Temperature Scales
- Heat Transfer
- Thermophysics
- Convection, Conduction
- Heat Energy
- Thermal Characteristics of Materials
- Temperature Measurement
- Thermocouples and Thermisters
- High, Low Temperature Environments, Effects
- Temperature Cycling
- Thermal Shock
- Facilities for Temperature, Temperature Cycling
- Heating, Cooling
- Mechanical Refrigeration
- LN2 and CO2
- Selection and Sizing
- Chamber Controls
- Producing and Controlling Thermal Environments
- Chamber Cooling Requirements
- Characteristic Response of DUT
- Evaluation of Performance
- Chamber Control Calibration
- Temperature Distribution
- Thermocouple Calibration
- Sample Temperature Test Procedures
- Pressure and Vacuum
- Definitions: Absolute, Differential, Gage and Head Pressures
- Conversion factors
- Effects of Low Pressure
- Pressure Head
- Air Flow Velocity
- Pressure Measurement
- Test Facilities
- Sample Pressure Test Procedures
- Humidity Environment
- Effects of Humidity
- Dew Point, Measurement of Humidity
- Psychrometric Charts
- Humidity Test Facilities
- Calibration of Test Chamber, Instrumentation and Standards
- Solar Radiation Environment
- Effects of Solar Radiation
- Solar Radiation Test Facilities
- Hazards
- Sample Test Procedures
- Salt Fog Environment
- Corrosion Mechanisms
- Compatible Couples
- Salt Fog Chamber
- Sample Salt Fog (Corrosion) Test Procedures
- Rain and Ice Environments
- Rain Environment Measurement
- Effects of Rain
- Icing, Freezing Rain Environment
- Effects of Ice
- Rain and Ice Test Facilities
- Rain, Drip and Watertightness
- Freeze/Thaw Testing
- Specifications
- Sample Rain Test Procedure
Fungus Environment
- Effects of Fungus
- Choice of Test Fungi
- Fungus Test Facilities
- Sample Fungus Test Procedure
- Sand and Dust Environment
- How Environment is Measured
- Effects of Sand and Dust
- Sand and Dust Test Facilities
- Blowing Dust, Blowing Sand Facilities
- Sample Test Procedure
- Immersion, Splash, Spray and Leak Environment
- Immersion and Leak Test Facilities, Procedures
- Explosive Atmosphere Testing
- Combined Environments
- Multiple Climatic Environments
- Synergistic Effects
- Combining Climatic and Dynamic Environments
- Test Ethics and Documentation
- Ethics
- Sample Test Log
- Student Exercise: Prepare a test log
- Summary and Conclusion; Final Examination
- Award of certificates for successful completion
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